Custom Manufactured Inductors & Coils

Captor offers build to print manufacturing and custom manufacturing of manual and automated inductors and coils. We provide custom designing to meet specific form, fit and function requirements and provide design, engineering, layout, manufacturing and assembly as well as testing, verification, consulting and R&D. Manufacturing a range of common inductors such as toroid inductors, common mode chokes, bobbin-wound inductors, tube-wound inductors, C-core inductors and air-core inductors in materials such as moly-perm alloy powder, nickel iron, silicone steel, ferrites and many others.

Wire sizes range from 4/0 to 40AWG with configuration, mounting and termination variations. Current is typically 0 to 1000 amps. Voltage ranges from 0 to 1000 VDC and 0 to 750 VAC with frequencies of DC to 400 Hz and available molded case packaging. For more on our build to print manufactured and custom manufactured inductor and coil capabilities, please see the chart below or contact us directly.

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Custom Manufactured Inductors & Coils Capabilities

General Capabilities

Custom
Extensive Stock Material
Build to Print

Process

Design
Engineering
Layout
Manufacturing
Assembly
Testing
Verification
Consulting
Prototyping
Research and Development

Equipment

Automated
Manual

Common Inductors

Toroid Inductors
Common Mode Chokes
Bobbin Wound Inductors
Tube Wound Inductors
C-Core Inductors
Air Core Inductors

Materials

Moly-Perm alloy Powder
Nickel Iron
Powdered Iron
Silicon Steel
Amorphous Nano-Crystalline Structures
Ferrites
Many Others

Wire Size

4/0 to 40 AWG

Variations

Configuration
Mounting
Terminations

Terminations

Lead Wire
Custom

Packaging

Molded Case
Custom

Inductance

Microhenry (µH) to Millihenry (mH)

Current

0 to 1000 Amps

Voltage

0 to 1000 VDC
0 to 750 VAC

Frequency

DC to 400 Hz

Inspection

100% Test
Visual
AQL

Testing

Altitude
Temperature Cycling
Shock
Vibration
Electrical
Mechanical
Environmental

Quality Control

Test Plan
Test Report

Secondary Operations (In-House)

Assembly
Machining
Forming
Bending
Welding
Quick Turn Prototypes

Production Volume

Prototype to Medium Volume

Typical Lead Times

1 week (Stock)
10 to 12 weeks (Custom)
1 to 3 weeks (Prototype)

Additional Information

Industry Focus

Electrical
Electronic
Military
Aerospace
Commercial

Industry Standards

AS9100 Rev C
ISO 9001:2008
IPC 610
J-STD-001

File Formats

SolidWorks
AutoCAD
PCAD (Circuit Boards)