Cable Assembly Manufacturing Services

IPC/WHMA-A-620 Certified

At Captor Corporation, we specialize in cable assembly fabrication and we manufacture a wide range of cable assemblies for a variety of customers. Our extensive experience in manufacturing and testing techniques ensures that our customer’s expectations are always satisfied. We design for the electromechanical, aerospace, and automotive industries and can create designs of various sizes and types of wire, crimp and solder terminals, and connectors. There isn’t an assembly we can’t design and manufacture.

Using solid or stranded wire, in 40 to 4/0 AWG, assemblies can be terminated with military, commercial, D-Sub, IEC, or crimped connectors. A test plan is created for all assemblies and a test report issued when testing is complete.

Captor Corp’s cable assembly capabilities are wide-ranging. For additional information on how we can provide you with a ‘just right’ solution, please contact Captor Corp today.

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Past Projects

Cable Assembly Fabrication Services Capabilities

General Capabilities

Custom Spec
Custom Engineering Design
Build to Print

Process

Design
Engineering
Layout
Manufacturing
Assembly

Testing
Verification
Consulting
Prototyping
Research and Development

Equipment

Automated
Manual

Cables / Harnesses

Electromechanical
Aerospace

Automotive
Passive Component-to-Wire

Components

Shrink Tubing
Wires
Connectors
Molding
Terminals

Wire Ties
Shielding
Strain Reliefs
Clamps
Clips

End

Lug
Cut
Stripped and Tinned

Connectors

Military
Commercial

Wire Gage Range

40 to 4/0 AWG

Inspection

100% Test
Visual
AQL

Testing

Altitude
Temperature Cycling
Shock
Vibration

Electrical
Mechanical
Environmental

Quality Control

Test Plan
Test Report

Secondary Operations (In-House)

Assembly
Machining
Forming

Bending
Welding
Quick Turn Prototypes

Production Volume

Prototype to Large Scale Production Runs

Typical Lead Times

1 week (Stock)
10 to 12 weeks (Custom)
1 to 3 weeks (Prototype)

Additional Information

Industry Focus

Electrical
Electronic
Military

Aerospace
Commercial

Industry Standards

AS9100 Rev C
ISO 9001:2008

AS9100 Rev C
ISO 9001:2008

File Formats

SolidWorks
AutoCAD
PCAD (Circuit Boards)