Military Electronic Assembly

Captor Corporation delivers military electromechanical assembly solutions relying on our precision manufacturing capabilities, innovation, and engineering expertise. Whether you require box building, custom electrical control panels, or integrated systems production, our expert manufacturing and assembly team can meet your needs.

We are a leader in electromechanical assembly, and our senior engineers rely on their broad knowledge of mechanical and electrical components, refined problem-solving skills, and lean manufacturing principles to deliver precise, accurate products. At Captor Corporation, we can assemble electromechanical components that exceed your requirements and expectations while reducing waste, balancing efficiency, and meeting military standards.

Electromechanical assemblies incorporate mechanical and electrical components to accomplish various operations. These operations often include controlling systems (switches), generating power (electric motors), and performing power-enhanced mechanical tasks.

Electromechanical assembly services can involve various processes such as procurement, engineering, production, and testing. At Captor Corporation, we’ll work closely with each client to deliver military electronic assemblies that meet their needs.

Captor Corporation offers military electromechanical manufacturing and assembly services to produce a variety of products, including:

• Rigid and flex circuits
• Special cables, connectors, designs, and materials
• Display and imaging drivers and assemblies
• Communications, radar modules, and sensors
• Lightweight electronics created for rugged applications
• Fine pitch and close proximity components
• Connectors, cables, and enclosures
• Multi-layer PCBs
• Turn-key build to print applications that meet all specifications

At Captor Corporation, we offer various single-phase and three-phase EMI filters for military applications. Our electromagnetic interference (EMI) filters meet MIL-STD-461 specifications for commercial-off-the-shelf (COTS) products.

We design our COTS AC and DC single-phase EMI filters to meet MIL-STD-461 CE102 standards for mitigating conducted emissions from 10 KHz to 10 MHz in power lines. With feed-through capacitors, they can maintain up to 1 GHz filter attenuation and above with added shielding. These filters comply with electrical requirements and meet the maximum capacitance to ground limits for power line frequencies from 50 to 400 Hz in Navy applications. Their encapsulated assemblies and mechanical constructions can withstand harsh environmental conditions found in ground, sea, and air applications.

These power line filters feature similar properties as the single-phase configuration but in a three-phase Wye design. These filters can be installed with additional shielding to isolate output and input compartments for optimal filter attenuation. Additionally, they can be supplied with military connectors for I/O connections, circuit breakers, and Metal Oxide Varistors upon request to adhere to system level requirements.

We design our COTS 120/208 VAC three-phase Delta EMI filters to meet MIL-STD-461 CE102 requirements for mitigating conducted emissions from 10 KHz to 10 Mhz. They are available in 5, 15, 30, and 50 Ampere designs for 120/208V alternating current. Compared to Wye filters, Delta filters can meet three-phase design specifications without a neutral line attached to the common-mode inductor.

Our COTS 254/440 VAC three-phase Delta EMI filters meet MIL-STD-461 CE102 standards. Available in 5, 15, 30, and 50 Ampere designs for 254/440V alternating current, these filters can be used to reduce electromagnetic interference in a wide range of military equipment and applications that produce EMI up to 10 GHz and above.

Our EMI filters can also be designed to comply with the following standards:

• MIL-STD-461
• MIL-STD-202
• MIL-STD-220
• MIL-PRF-15733
• RTCA/DO-160

Military electronic assembly services from Captor Corporation meet your strictest demands for harsh environments in military applications. Our products comply with strict military standards to ensure optimal performance and longevity. Depending on your particular needs, we can offer a range of military electromechanical assemblies and filters.

For more information about our products and services, contact us or request a quote today.

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