Custom Tempest Filter Manufacturing Services

Custom Tempest Filters

Captor Corps’ custom tempest filter fabrication services can custom design and manufacture tempest filters in compact, space saving configurations to meet the most demanding requirements. Providing all services, from design to manufacture and can handle production runs from prototype to large scale orders. Termination interfaces available include threaded, solder, connectors, wire leads, or wire harnesses. Our custom tempest filters can have a voltage rating of 120/230 VAC @60 Hz, current rating of 0 to 50 A, and an operating temperature of -55 to +71 °C. If higher voltages or current are required for your application, we can manufacture a unit that will meet your specific requirement.

Being an ISO 9001:2008 certified company, with experience in meeting many military standards, ensures that we can produce the highest quality products available. Please refer to the table below for additional specifications for these custom tempest filters or contact us directly.

Portfolios

Custom Tempest Filter Manufacturing Capabilities

General Capabilities

Custom
Build to Print

Process

Design
Engineering
Layout
Manufacturing
Assembly
Testing
Verification
Consulting
Prototyping
Research and Development

Equipment

Automated
Manual

Components

Inductors
Capacitors
Resistors
Relays
Diodes
Chokes
Varistors

Termination Interfaces

Threaded Terminals
Solder Terminals
Connectors
Wire Leads
Wire Harnesses

Connectors

Military
Commercial

Protection

Circuit
HEMP/EMP
Transient Voltage

Insertion Loss / Attenuation

0 to 100 dB

Voltage Rating

120/230 VAC
Higher Voltage Possible

Operating Frequency

60 Hz
Higher Frequency Possible

Current

0 to 50 Amps
Higher Amps Possible

Dielectric Withstanding Voltage

1000 VDC Line-to-Line/Chassis

Voltage Drop

Less than 1% of Rated Voltage

Leakage Current

5 mA Maximum @ 120 VAC, 60 Hz (UL 1283)

Voltage Discharge

Less than 30 VDC (after removal of power)

Operating Temperature

-55 to +71 °C

Standards

MIL-STD-461
MIL-PRF-15733
MIL-STD-202
MIL-STD-220

Inspection

100% Test
Visual
AQL

Testing

Altitude
Temperature Cycling
Shock
Vibration
Electrical
Mechanical
Environmental

Quality Control

Test Plan
Test Report

Secondary Operations (In-House)

Assembly
Machining
Forming
Bending
Welding
Quick Turn Prototypes

Production Volume

Prototype to Large Scale Production Runs

Typical Lead Times

1 week (Stock)
10 to 12 weeks (Custom)
1 to 3 weeks (Prototype)

Additional Information

Industry Focus

Electrical
Electronic
Military
Aerospace
Commercial

Industry Standards

AS9100 Rev C
ISO 9001:2008
IPC 610
J-STD-001

File Formats

SolidWorks
AutoCAD
PCAD (Circuit Boards)